KMS

Product Details:

Our Industrial Data Historian System is designed to capture, store, and analyze large volumes of real-time and historical process data from DCS, SCADA, PLC, and field devices. Perfect for Dairy Plants, Edible Oil Refineries, Food Processing Units, and Manufacturing Facilities, this historian helps to monitor critical processes, improve efficiency, and comply with industry regulations.

• Real-Time Data Logging for Continuous Monitoring

• Historical Data Storage with unlimited archiving capability

• Advanced Data Analytics for trend analysis, process optimization, and anomaly detection

• Easy Integration with SCADA, PLC, DCS, and other industrial systems

• Data Visualization with customizable graphs and dashboards

• Data Retrieval via SQL Queries, Web Interface, or API

• User Access Control and Secure Data Storage (with encryption)

• Regulatory Compliance (FDA, FSSAI, ISO 9001)

• Automated Reporting for maintenance, quality, and audit purposes

• Process Performance Optimization through data-driven insights

• Historical Trend Analysis to detect inefficiencies and prevent downtime

• Improved Decision-Making with actionable real-time and historical data

• Compliance with Regulations through automated report generation

• Ease of Access: Access historical data from any device, anytime

• Data Integrity: Tamper-proof logging for reliable audit trails

Product Details:

• Real-Time Utility Monitoring

• Energy Efficiency Optimization

• Water Usage Tracking

• Steam Consumption Analysis

• Compressed Air Monitoring

• Integration with PLC/SCADA/ERP Systems

• Automated Alerts for Anomalies & Overconsumptio

• Key Benefits:

  • Cost Reduction by identifying wastage and inefficiencies

  • Sustainability Compliance (ISO 50001, FSSAI)

  • Data-Driven Decisions for resource allocation

  • Accurate Reporting for audits and internal reviews

  • Customizable Alerts for excessive consumption

  • User-Friendly Dashboards for monitoring and reporting

• Core Utilities Tracked:

  1. Electricity:

     • Meters, Power Factor Correction, Energy Consumption (kWh, kVA, Amps)

     • Load profile analysis for peak demand reduction

  2. Water:

     • Flow meters to track water usage per process

     • Leak detection and consumption optimization

  3. Steam:

     • Steam flow meters for monitoring steam generation and usage

     • Efficiency improvements for boilers

  4. Compressed Air:

     • Air compressor monitoring

     • Leak detection, pressure regulation, and energy consumption monitoring

Product Details:

Our Energy Management Solution helps industries track, analyze, and optimize energy usage across electrical and utility systems like power, steam, air, water, and gas (ESAWG). The platform provides real-time insights to identify energy wastage, improve efficiency, and support ISO 50001 or green building compliance.

Ideal for manufacturing plants, commercial buildings, hospitals, and utilities, our EMS platform supports integration with existing meters, PLCs, and SCADA.

• Real-Time Monitoring of Electrical & Utility Parameters

• Meter-Level & Department-Wise Energy Breakdown

• Power Quality Analytics (Voltage, Current, PF, THD, Demand)

• Custom Energy Dashboards for Management & Operators

• Deviation Alerts via SMS/Email/WhatsApp

• Energy Reports – Daily, Shift-Wise, Monthly

• Energy Cost Analysis (Tariff-based costing)

• KPIs: SEC, kWh/kg, kWh/Litre, kWh/unit output

• Integration with Existing Energy Meters/SCADA/BMS

• Audit Trail & Compliance Logs for ISO 50001

• Identify energy leakage and inefficiencies in real time

• Reduce energy bills and peak demand penalties

• Enable target-based energy control

• Improve equipment load balancing & power factor

• Ensure sustainability reporting with automated logs

• Support carbon footprint tracking and ESG goals

Product Details:

Whether you operate an assembly line, continuous process plant, or packaging unit, this tool empowers your teams to identify losses, eliminate waste, and move toward Lean Manufacturing goals.

• Real-Time OEE Calculation (Availability × Performance × Quality)

• Machine-Wise & Line-Wise Dashboards

• Shift-Wise, Day-Wise, and Custom Period Reports

• Live Downtime Tracking & Categorization (Planned/Unplanned)

• Root Cause Analysis Tools for Top Losses

• Production Target vs Actual Monitoring

• Integration with PLCs, SCADA, IoT Sensors

• Automated Alerts for Downtime/Low OEE via SMS/Email/WhatsApp

• Digital Operator Logbook / Downtime Entry Station

• Exportable Reports (PDF, Excel)

• Role-Based Dashboards for Operator, Supervisor, and Management

• Improve machine efficiency and reduce downtime

• Optimize resource utilization and shift performance

• Identify and fix chronic production bottlenecks

• Monitor operator performance and process consistency

• Drive continuous improvement initiatives (Lean, TPM, Six Sigma)

• Prepare for audit readiness with historical OEE trends

Product Details:

Our Data Centralization and Digitalization Platform is a scalable solution for unifying all plant-level data from machines, utilities, quality labs, ERP systems, and field devices into a single digital platform. It helps industries eliminate data silos, automate reporting, and gain real-time visibility of operations for faster, data-driven decisions.

Whether you’re managing production, maintenance, energy, quality, or compliance, this system brings all stakeholders onto a centralized, digital ecosystem.

Our Data Centralization and Digitalization Platform is a scalable solution for unifying all plant-level data from machines, utilities, quality labs, ERP systems, and field devices into a single digital platform. It helps industries eliminate data silos, automate reporting, and gain real-time visibility of operations for faster, data-driven decisions.

Whether you’re managing production, maintenance, energy, quality, or compliance, this system brings all stakeholders onto a centralized, digital ecosystem.

• Real-Time Data Acquisition from PLC, SCADA, IoT Sensors, ERP

• Centralized Data Lake / Historian / Cloud Storage

• Data Cleansing, Mapping & Tag Standardization

• Digital Dashboards & KPIs for Production, Energy, Quality, Maintenance

• Custom MIS Reporting with Approval Workflow

• Mobile/Web Access for on-the-go monitoring

• Role-Based Access & Secure Authentication

• Integration with Alarm, OEE, Batch Reporting, Mass Balance Systems

• Audit Trails & Digital Signatures for Compliance

• AI/ML Ready Architecture for predictive insights

• Break data silos between departments

• Enable real-time decision-making across levels

• Reduce manual errors and paper-based processes

• Improve cross-functional collaboration

• Ensure data security, traceability & compliance

• Lay foundation for AI, analytics & Industry 4.0

• Centralize multi-plant / multi-line monitoring on one screen

Product Details:

Our Cyclic / Batch Reporting System helps process industries generate automated, detailed reports for every production cycle or batch, with built-in workflow approval mechanisms. It ensures traceability, accountability, and regulatory compliance through stepwise documentation of each cycle's parameters and outcomes.

Ideal for regulated industries, the system captures KPI data, critical process parameters, and manual entries with secure multi-level approval workflows.

• Auto Generation of Batch/Cyclic Reports based on process data

• Configurable Templates: Customize format for dairy, pharma, oil, etc.

• Workflow-Based Approval: Operator → Supervisor → QA → Management

• Timestamp & User-Based Audit Trail

• Real-Time KPI Monitoring for each cycle

• Integration with PLC/SCADA/ERP for automatic data pulling

• Manual Data Entry Sections with validations

• Digital Signature Support (Optional)

• Report Export to PDF, Excel with version history

• Deviation Alerts & Comments for rejected/returned reports

• 100% batch traceability and accountability

• Ensures data integrity and compliance with FDA, FSSAI, ISO

• Saves time in report compilation and approvals

• Avoids paper-based report delays and manual errors

• Improves transparency between production, quality, and management

• Seamless audit readiness with historical records

Product Details:

Our Andon System is a real-time production monitoring solution that helps manufacturing units improve visibility, detect issues early, and reduce downtime. Designed for assembly lines, packaging stations, and process industries, the Andon system alerts operators, supervisors, and managers instantly about line stoppages, production delays, and process anomalies. This system enhances communication, response time, and overall productivity.

• Real-Time Production Monitoring

• Visual Alerts: Andon lights (LED indicators) for quick status updates

• Audio Alerts: Sound notifications for critical issues

• Operator Action Request: Buttons for operators to signal assistance needs

• Data Logging & Reporting: Automated tracking of production downtime and reasons

• Dashboard Integration: Easy-to-understand graphical interface for operators and managers

• Customizable Thresholds: Set specific alerts based on production KPIs

• Integration with ERP/SCADA for seamless production line management

• Multilingual Support: For diverse workforce settings

• Improved Communication between operators, supervisors, and managers

• Faster Response Time to production issues and delays

• Reduced Downtime by identifying problems earlier

• Increased Efficiency with actionable real-time data

• Quality Control through timely intervention

• Increased Accountability with visual and data-based reporting

• User-Friendly Interface for easy operator engagement

Product Details:

• Ensure input materials (raw milk, oilseeds, etc.) match the output (finished products, by-products, losses) within an acceptable tolerance.
• Identify and minimize unaccounted losses in production.

• Raw Material Intake: Measure quantity & quality at entry.
• Process Stages: Track mass flow at critical points (pasteurization, separation, refining, etc.).
• Final Products & By-Products: Ensure yield reconciliation.
• Waste & Losses: Detect and minimize losses (spillage, evaporation, etc.)

Product Details:

ur Tank Farm Management System provides real-time monitoring and automated control of liquid storage tanks in tank farms. Ideal for oil refineries, chemical plants, and fuel storage facilities, this system enables accurate tracking of inventory levels, temperature, pressure, and flow in each tank, ensuring efficient tank management, safety, and regulatory compliance.

• Real-Time Inventory Tracking: Continuous monitoring of liquid levels, temperature, and pressure in tanks

• Automated Tank Gauging: Automatic level measurement with remote monitoring capability

• Leak Detection: Early detection of leaks and abnormal conditions to prevent hazardous incidents

• Flow Meter Integration: Real-time monitoring of inflows and outflows from tanks

• Data Logging: Continuous storage of tank data for trend analysis, reporting, and audits

• Integration with SCADA/PLC: Seamless connection to existing SCADA systems for data exchange and control

• Alarms & Notifications: Automated alerts for abnormal conditions such as overfills, low levels, or equipment malfunctions

• Batch Management: Track the quantity and quality of chemicals, fuels, or oils in storage tanks

• Advanced Analytics: Predictive analytics for inventory management and demand forecasting

• Mobile Access: Real-time data access from mobile devices for remote monitoring

• Increased Efficiency: Reduce manual checks and improve operational workflows with automated monitoring

• Enhanced Safety: Detect tank overflows, leaks, or abnormal conditions early, minimizing the risk of accidents

• Inventory Optimization: Improve stock management by reducing manual errors and accurately tracking liquid inventory

• Regulatory Compliance: Maintain accurate records for environmental, safety, and quality audits

• Cost Savings: Prevent overfills and spillage, improving resource utilization and reducing product loss

• Real-Time Decision-Making: Instant access to tank data for better decision-making and proactive management

Product Details:

Our Alarm Management System is a centralized platform for monitoring, prioritizing, and responding to alarms generated from your SCADA, PLC, DCS, and IIoT systems. Designed for process plants, power plants, chemical factories, and critical infrastructure, this system minimizes alarm flooding, helps classify events by severity, and improves operator efficiency and response time.

• Real-Time Alarm Monitoring across all critical systems

• Alarm Prioritization based on severity, urgency, and impact

• Dynamic Alarm Suppression during maintenance and downtime

• Alarm Shelving & Filtering for user-defined customization

• Auto Notification via SMS, Email, WhatsApp, HMI, Mobile App

• Alarm Analytics Dashboard: Frequency, response time, and unresolved alerts

• Alarm Logging & Archival for compliance and audit trail

• Integration with SCADA, PLC, HMI, Historian, MES, ERP

• Prevent alarm flooding and operator overload

• Improve response time to critical situations

• Identify recurring alarms for root-cause analysis

• Meet regulatory & safety compliance standards

• Reduce unplanned downtimes with proactive alerts

• Enhance shift handover with alarm summaries

• Improve operator confidence and plant safety